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USS Pactech installed a fully integrated vacuum packaging system for a meat packaging plant

In the landscape of food packaging, ensuring product freshness, extending shelf life and maintaining visual appeal are paramount. Supervac, a leader in vacuum packaging solutions, addresses these challenges with innovative technologies accessible in South Africa through USS Pactech.​

Comprehensive vacuum packaging solutions

With over 55 years of expertise, Supervac offers a holistic approach to vacuum packaging. Their product range includes vacuum packaging machines, shrinking, cooling and drying equipment, filling aids and automation solutions. This comprehensive suite ensures that food products retain their quality, safety and visual appeal throughout their shelf life.​

Key features and advantages

• Double bi-active sealing: Supervac machines employ a high-pressure sealing system that provides two superior seals to every bag, virtually eliminating leakers and ensuring product integrity. ​
• Efficient shrink technology: Their shrink tanks deliver consistent results while consuming less power, enhancing the appearance and durability of packaged products. ​
• Compact and hygienic design: The compact solutions create space in the packaging area, and the use of stainless steel in all machine areas ensures longevity and simplifies sanitisation. ​
• Optimised process times: Features like the expansion air cushion in the vacuum chamber optimise cycle times, balancing efficiency with gentle product handling.

Diverse applications

Supervac’s solutions cater to a wide array of food products, including fresh meat, processed meat products, cheese, fish and seafood, poultry and other applications. This versatility makes their machines suitable for various sectors within the food industry. ​

Supervac in South Africa through USS Pactech

Recognising the unique needs of the African market, USS Pactech has partnered with Supervac to offer these state-of-the-art packaging solutions locally. Over the years, USS Pactech has been supplying and servicing packaging equipment to the FMCG and pharmaceutical industries in South Africa and Sub-Saharan Africa. Our commitment to quality and customer satisfaction aligns seamlessly with Supervac’s ethos. ​

Case Study: Future-proofing pork packaging – A South African success story

Background: Adapting to growth in a competitive market

A leading South African pork producer, specialising in everything from ham to fresh meat, needed to upgrade its packaging capabilities to keep pace with an ambitious growth strategy. With plans to expand into new markets, the company required a more efficient, scalable and future-ready packaging solution.

Their existing setup, which was a combination of double chamber machines, and a traditional manual shrink tank, was no longer sufficient to meet the increasing demand for higher capacity, improved shelf life and superior product presentation.

Challenges: The need for an advanced packaging line

The client was looking for a state-of-the-art packaging line that would:

• Increase production capacity without expanding floor space.
• Enhance product presentation for better retail appeal.
• Extend shelf life to improve distribution efficiency.
• Reduce operator dependency, ensuring consistency and precision.
• Allow for future automation, keeping the system adaptable for growth.

At the same time, the solution had to be cost-effective, energy-efficient and able to meet the highest food safety and quality standards.

Solution: A high-performance, scalable packaging system

To address these challenges, a fully integrated vacuum packaging solution was implemented, incorporating cutting-edge Supervac technology.

• GK 862 with pouch punching knives: Ensures a precise, high-quality product presentation, minimising packaging waste.
• Password-protected settings: Standardises packaging performance, guaranteeing consistent vacuum sealing regardless of the operator’s experience.
• Split belt system: Designed for seamless future automation and single person loading, allowing the client to scale production as needed.
• AT 15 shrink tank: Operates at lower temperatures compared to spray tunnels, is fully insulated and prevents unnecessary heat exposure in the packaging area, ensuring optimal food safety and energy efficiency.
• AC 15 cooling tank: Provides a cold shock process, extending shelf life while maintaining vibrant colour intensity, ensuring products appear fresher for longer by lowering the product surface temperature as fast as possible.
• BL 15 Dryer: Automates packaging drying to be able to label immediately, optimising workflow and efficiency.
• Additional pump capacity: The best way to achieve low end vacuum as fast as possible while increasing throughput in the future without requiring major system changes.

Results: A packaging line built for the future

With this advanced packaging system, the South African pork producer is now fully equipped for long-term success, ensuring premium product quality, operational efficiency, and a strong competitive edge in new and existing markets.

For businesses looking to upgrade their packaging solutions, USS Pactech offers industry-leading Supervac technology in South Africa – tailored for efficiency, precision, and growth.

Contact us today to learn how we can optimise your packaging line.